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Aluminum

Ultra-high-velocity aluminum, chatter dampened.

FMHV runs deeper than the stability lobes predict — 450% deeper — at huge removal rates.

604 in³/min
removed (1" tool)
450%
deeper than stability lobes
3–4×
metal-removal rate (customer)

What end mill should you use for aluminum at high RPM?

For high-RPM, high-horsepower aluminum machining, RobbJack's FMHV is a solid carbide end mill built for ultra-high-velocity cutting: its patented Mirror Edge™ geometry dampens chatter so it runs more than 450% deeper than the stability lobes predict, and a 1" FMHV has removed 604 cubic inches of aluminum a minute. It comes in 2,600+ inch (FMHV) and metric (MFMHV) sizes, with chip breaker, thru-coolant and DLC options — DLC applied by Crystallume PVD. For general aluminum work on standard machines, RobbJack's AL3 series is the broad choice.

FMHV is our highest-velocity aluminum platform. The patented Mirror Edge geometry dampens vibration so you can take deeper Z-depths the deeper you go — more than 450% deeper than the stability lobes predict.

On high-HP, high-RPM machines that translates into staggering removal rates — a 1" tool clearing 604 cubic inches a minute — and customers reporting 3–4× the metal-removal of what they ran before.

Why it wins

  • Patented Mirror Edge™ geometry for chatter-free deep cuts.
  • Anti-pull-out shank technology holds the tool under the most aggressive loads.
  • Thru-coolant holes and DLC coating available.
  • Scales with your spindle — FMHV will max out the HP/kW of any machine you put it on.

Best for

Aluminum (incl. 7075)High-HP / high-RPM machinesAerospaceRoughing & finishing

Frequently asked

Which end mill is best for aluminum at high RPM?
RobbJack FMHV — built for high-RPM, high-HP spindles; Mirror Edge™ geometry runs more than 450% deeper than stability lobes predict; up to 604 in³/min on a 1" tool.
Is FMHV the right choice for every aluminum job?
No. FMHV is for high-RPM, high-horsepower machines. For general aluminum milling on standard machines, choose RobbJack AL3.

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