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End MillRouterMade in USA

A1-201-08

2 Flute Stub Length High Performance Carbide End Mill for Non-ferrous Material

0.25-in Dia 2-Flute End Mill, 0.375-in LOC, 0.25-in Shank, 2-in OAL, 0.005-in Chamfer

2 Flute Stub Length High Performance Carbide End Mill for Non-ferrous Material — A1-201-08
Series photo — representative of the A1-201 family
OAL 2″Flute 0.375″Shank Ø0.25″Cutter Ø0.25″Square
Scaled drawing — true to this tool's dimensions (inch)
Speeds & FeedsDialed to this exact tool — free
RobbJack A1-201 2-flute stub-length high-performance carbide end mill for aluminum, bright uncoated finish

2 and 3 flute high-performance aluminum end mills — the stub-length A1-201 cuts the horsepower a cut demands, and the polished Mirror Edge A1-303 is the chatter-killer a defense manufacturer called 'the only tool that could make the part.'

  • Two geometries: A1-201 2-flute stub length (30° helix) designed to reduce required horsepower, and A1-303 3-flute standard length (35° helix) with Mirror Edge and polished flutes for chatter reduction
  • Inch sizes 1/8"–1" cutting diameter; metric MA1 line runs 3–20 mm in both 201 and 303 geometries
  • Corner break (chamfer) on every size — .005 on 1/8"–5/16", .010 on 3/8"–3/4", .015 on 1" (MA1: 0.1–0.3 mm)
  • Guide-published speeds & feeds run at Max RPM in aluminum 6061/7075/2024 with chip loads scaling from .0032 (1/8") to .0160 (1") per tooth
  • Axial depth of cut up to 1.5 × diameter with 50% radial step-over per the guide's A1 speeds & feeds pages
  • Applications: slotting, side milling, helical interpolation, ramping, high-performance roughing, semi-finishing, and finishing; A1-201 runs dry, wet, cold air, or spray mist (A1-303: wet)
  • Materials: aluminum, copper, magnesium, brass — plus plastics on the 2-flute A1-201
  • Available uncoated or Diamond-Like Carbon (DLC) coated on every size
  • Guide case story: in deep-pocket/thin-wall aluminum at a major defense manufacturer, the A1-303 was the only tool that could make the part — 8 other high-performance tools tried and failed (6 broke, 2 loaded up with aluminum)
  • h4 shank tolerance — up to 150% more gripping force to eliminate tool pull-out ('tightest in the industry'); A1 tolerances: cutting dia −.0007/−.0015, shank −.0001/−.0002, flute length +.060/−.000

From the RobbJack Applications Guide.

A1-303 3 Flute Standard Length
A1-303 3 Flute Standard LengthThe 3-flute A1-303 adds a 35° helix with RobbJack's polished flutes and patented Mirror Edge treatment for chatter-free cutting at maximum RPM and feed.

About this series

A1 High Performance Tools for Aluminum

Polished & Mirror Edge!

The A1 is RobbJack's high-performance carbide line for aluminum, offered as a 2-flute stub-length tool (A1-201) to reduce required horsepower and as a 3-flute standard-length tool (A1-303) for chatter reduction with a polished mirror edge. Tools feature a corner break/chamfer and are available uncoated or DLC coated.

  • 2 flute stub length (A1-201) to reduce required horse-power
  • 3 flute standard length (A1-303) for chatter reduction
  • 30° helix (2 flute) / 35° helix (3 flute)
  • Polished mirror edge (3 flute)
  • Corner break / corner chamfer
  • DLC (Diamond-Like Carbon) coating available
  • Available with Wiper Flats and Coolant Grooves

Applications: slotting, side milling, helical interpolation, ramping, high-performance roughing, semi-finishing, finishing (dry, wet, cold air, spray mist). A1-201 axial depth of cut up to 1 × tool diameter up to a full slot; A1-303 axial depth up to 1.5 × diameter with 50% radial step over.

Headline spec

Cutting dia. tolerance −.0007/−.0015, shank dia. −.0001/−.0002

Best for

  • Aluminum (6061-T6, 7075, 2024)
  • Copper
  • Magnesium
  • Brass
  • Plastics

Specifications

US machining terms with ISO 13399 codes.

Cutting DiameterDC
0.25″
Diameter ToleranceDC tol
-0.0010/-0.0015
Max Cutting DiameterDCX
0.249″
Shank DiameterDMM
0.25″
Length of Cut (LOC)APMX
0.375″
Overall Length (OAL)OAL
2″
Corner ChamferCHW
0.005″
Chamfer AngleKCH
45°
Number of FlutesNOF
2
Helix AngleFHA
30°
Helix HandFHH
Right-hand
Cut Direction
Right-hand cut
End Type
Chamfer
Center Cutting
Yes — plunges
Series
A1-201 — 2 Flute Stub Length High Performance Carbide End Mill for Non-ferrous Material

Cuts these materials

AluminumCopper & BrassMagnesiumPlastics

Applications

SlottingSide MillingHelical InterpolationRampingHigh PerformanceRoughingSemi-FinishingFinishingDryWetCold AirSpray Mist

See it run

Tolerances

TypeMinMax
Cutting Diameter-0.001-0.0015
Length of Cut+0.060
Overall Length+0.06-0.06
Shank Diameter-0.0001-0.0002
Starting at$48.75

Made & shipped in the USA · lead time confirmed at order. Buy at retail or through your distributor.

Performance guaranteed. Run it against the tool you use today — if it doesn't beat it, we'll make it right.

Adds Diamond-Like Carbon (DLC) · $62.00 — our pick for your material. Choose another finish below.

Calculate Speeds & FeedsDownload ISO 13399 data (.csv)

Finishes (2)

Compare tool coatings →

Starting at

$48.75

Performance guaranteed

More in the A1-201 series

Same series, different size — what changes from this tool is shown in red.