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End MillRouterMade in USA

CR-402-08

4 Flute Compression Composite Router

0.25-in Dia 4-Flute End Mill, 0.75-in LOC, 0.25-in Shank, 2.5-in OAL

OrderingCR-402-08·Uncoated·$121.45Change finish

4 Flute Compression Composite Router — CR-402-08
Series photo — representative of the CR-402 family
OAL 2.5″Flute 0.75″Shank Ø0.25″Cutter Ø0.25″Square
Scaled drawing — true to this tool's dimensions (inch)
Speeds & FeedsDialed to this exact tool — free
RobbJack CR-602 compression router with Black Widow DLC coating, 6-flute compression geometry on the cutting end

Compression router geometry — clean edges on both faces of the laminate, 10-20X tool life.

  • Compression geometry: up-shear flutes at the tip transition to down-shear flutes above, pressing both skins of the laminate inward so neither face frays or delaminates
  • 4 flute on 1/4" diameter (CR-402-08), 6 flute on 3/8" and 1/2" diameters (CR-602-12, CR-602-16)
  • Dedicated up-shear length per size: 3/16" on 1/4" dia, 1/4" on 3/8" and 1/2" dia
  • Three finishes: uncoated, Black Widow DLC coated (-DLC), and Diamond Coated DCC (-D)
  • Metric MCR line in 6mm (4 flute), 10mm and 12mm (6 flute) with 5-6mm upshear lengths
  • 10-20X tool life with diamond coating
  • Tolerances: cutting dia -.001/-.003, shank dia -.0001/-.0002, OAL +/-.060
  • Runs dry, wet, cold air, or spray mist; slotting, side milling, helical interpolation, ramping through finishing

From the RobbJack Applications Guide.

About this series

CR / MCR Compression Routers

4- and 6-flute compression routing for composites.

The CR Series is a 4- and 6-flute compression router (square end) for composites, with an up-shear/down-shear geometry. Available uncoated, Black Widow DLC coated, and diamond coated; metric MCR versions are also offered.

  • 4- and 6-flute compression (up/down shear) geometry
  • Available uncoated, Black Widow Diamond-Like Carbon (DLC) coated, and Diamond Coated (DCC)
  • Inch (CR) and metric (MCR) sizes

Composites. Dry, Wet, Cold Air, or Spray Mist. Applications: slotting, side milling, helical interpolation, ramping, roughing, semi-finishing, finishing.

Headline spec

10-20X tool life

Best for

  • Routing composite panels without top/bottom delamination

Specifications

US machining terms with ISO 13399 codes.

Cutting DiameterDC
0.25″
Diameter ToleranceDC tol
-0.0010/-0.0030
Max Cutting DiameterDCX
0.249″
Shank DiameterDMM
0.25″
Length of Cut (LOC)APMX
0.75″
Overall Length (OAL)OAL
2.5″
Number of FlutesNOF
4
Helix HandFHH
Right-hand
Cut Direction
Right-hand cut
End Type
Square End
Center Cutting
Yes — plunges
Shear Direction
Compression (up + down)
Series
CR-402 — 4 Flute Compression Composite Router

Cuts these materials

Composites

Applications

SlottingSide MillingHelical InterpolationRampingRoughingSemi-FinishingFinishingDryWetCold AirSpray Mist

See it run

Tolerances

TypeMinMax
Cutting Diameter-0.001-0.003
Length of Cut+0.02+0.03
Overall Length+0.06-0.06
Shank Diameter-0.0001-0.0002

Choose the finish(3 options)

Compare →

Each finish is a different part number and price.

Not sure? Compare tool coatings — or leave it uncoated, the most common choice for aluminum.

Uncoated · your price$121.45

Part CR-402-08

Made & shipped in the USA · lead time confirmed at order. Test this tool in your spindle at retail, or get it through your RobbJack distributor.

Performance guaranteed. Run it against the tool you use today — if it doesn't beat it, we'll make it right.

Adds CR-402-08 · Uncoated · $121.45

Calculate Speeds & FeedsDownload ISO 13399 data (.csv)

Uncoated

$121.45

CR-402-08

Starting speeds & feeds for the CR-402-08

Dial in for your machine →

RobbJack's tested starting numbers for this exact tool, from the same engine and the same default machine as the calculator: a 12,000 RPM / 400 IPM / 30 HP machining center, rigid setup, full-depth cut. A faster or smaller spindle changes the RPM and feed — enter yours in the calculator and it re-governs every number.

Starting speeds and feeds for RobbJack CR-402-08
MaterialOperationSFMRPMFeed (IPM)Chip load / toothDOC (in)WOC (in)
Carbon Fiber CFRPRoughing — full slot78612,00096.00200.2500.2500
Carbon Fiber CFRPFinishing78612,00048.00100.2500.0125
Lab Top (Laminate)Roughing — full slot75011,46091.7.00200.2500.2500
Lab Top (Laminate)Finishing75011,46045.8.00100.2500.0125

Read before you run

Recommendations are computed starting points based on typical conditions — not guarantees of performance, tool life, or fitness for your application. Machining involves inherent risk: you are solely responsible for safe operation, for verifying every parameter against your machine, spindle, toolholding, workholding, and guarding limits, and for proving all parameters on a test cut before production. RobbJack Corporation assumes no liability for tool breakage, machine damage, scrapped parts, production loss, or personal injury arising from use of these recommendations. By using this calculator you accept RobbJack's Terms & Conditions.

More in the CR-402 series

Same series, different size — what changes from this tool is shown in red.