MFMHV-205-25-400-CB
2 Flute Super Long Reach Metric High Velocity Solid Carbide End Mill for Aluminum (3 pc min Order
RobbJack high-velocity end mill — the flagship for long, chatter-free aluminum cutting, necked for reach, on both standard and the highest-performance machining centers made today. 25.03mm Dia 2-Flute Metric End Mill 32mm LOC, 25.03mm Shank, 152mm OAL, 4mm CR


Ultra-high-velocity 2 and 3 flute aluminum end mills with reach and radii for high-horsepower spindles — the guide warns these tools 'can max out all machines made today.'
- 2 flute (FMHV-201–205) and 3 flute (FMHV-301–305), 37° helix, with Feather Blend, necked reach, Mirror Edge, and thru-coolant holes
- Built for ultra-high velocity: guide speeds & feeds are based on 175-horsepower / 130-kilowatt machines with short stickout — 'these tools can max out all machines made today. Adjust speeds and feeds to the machine and application… Be careful!'
- Run at Max Tap Tested RPM (or Max RPM) with chip loads from .002–.004 (1/4") up to .008–.015 (1") per tooth, at depths from .100" up to .900" — slot or profile, but stay away from 50% radial step-over
- Four reach lengths per diameter, short to extra-long (e.g. 1/4": 3/4", 1-1/16", 1-1/2"… on 2"–3" OALs); other reach lengths available upon request
- Inch sizes 1/4"–1"; metric MFMHV line runs 6–25 mm with 2 and 3 cutting-edge versions in the same tables
- Corner options: square end, radii of .03", .06", .09" (metric 0.5/1/2 mm), and ball end (-BN)
- Every geometry in four builds: uncoated, DLC, thru-coolant (-TC), and thru-coolant DLC
- The 3-flute FMHV features the guide's ALL-NEW balanced end design — marked 'CANNOT PLUNGE', so enter with helical interpolation or ramping
- Applications: slotting, side milling, helical interpolation, ramping, high-performance 3-D (2-flute), roughing, semi-finishing, finishing — wet; materials: aluminum, copper, magnesium, brass
- h4 shank tolerance, up to 150% more gripping force — tightest in the industry; tolerances: cutting dia −.001/−.0015, shank −.0001/−.0002, flute length +.060/−.000
From the RobbJack Applications Guide.


About this series
FMHV / MFMHV High-Velocity Aluminum End Mills
The flagship for long, chatter-free aluminum cutting.
High-velocity, necked-reach end mills engineered for aggressive aluminum machining — from standard machining centers to the highest-horsepower, highest-rpm spindles made today. Patented Mirror-edge geometry clears chips fast and runs clean at long reach.
Headline spec
Peak MRR up to 604 in³/min (1" 3-flute, thru-coolant + DLC)
Best for
- High-speed aluminum roughing & finishing
- Aerospace structures
- Long-reach pockets
Specifications
US machining terms with ISO 13399 codes.
- Cutting DiameterDC
- 25.03 mm
- Shank DiameterDMM
- 25.03 mm
- Length of Cut (LOC)APMX
- 32 mm
- Reach (LBS)SDL
- 104 mm
- Neck DiameterND
- 23.78 mm
- Overall Length (OAL)OAL
- 152 mm
- Corner RadiusRE
- 4 mm
- Number of FlutesNOF
- 2
- Helix AngleFHA
- 37°
- Blend Angle (neck→shank)
- 15°
- Feather Blend
- 10°
- End Type
- Corner Radius
- Center Cutting
- Yes — plunges
- Series
- MFMHV-205 — 2 Flute Super Long Reach Metric High Velocity Solid Carbide End Mill for Aluminum (3 pc min Order
Cuts these materials
Applications
Features
Tolerances
| Type | Min | Max |
|---|---|---|
| Cutting Diameter | -0.025 | -0.038 |
| Length of Cut | +1.524 | 0 |
| Overall Length | +1.524 | -1.524 |
| Shank Diameter | -0.003 | -0.005 |
Made & shipped in the USA · lead time confirmed at order. Buy at retail or through your distributor.
Performance guaranteed. Run it against the tool you use today — if it doesn't beat it, we'll make it right.
Minimum order quantity: 3
Adds Diamond-Like Carbon (DLC) · $698.70 — our pick for your material. Choose another finish below.
Proven in the field
- $548,290saved per year drilling carbon-fiber aircraft
- $216,000saved per year trimming aircraft skins
- 1,000%metal-removal increase in Inconel 718 (SPS)
Finishes (2)
Uncoated
MFMHV-205-25-400-CB
$621.75
Available to order
MFMHV-205-25-400-DLC-CB
$698.70
Available to order
Volume pricing
| Qty | Unit price |
|---|---|
| 3+ | $621.75 |
| 6+ | $413.35 |
| 12+ | $390.15 |
| 24+ | $355.05 |
| 48+ | $342.70 |
List price per unit · Uncoated. Coated finishes priced higher.
Starting at
$621.75
Performance guaranteed
More in the MFMHV-205 series
Same series, different size — what changes from this tool is shown in red.
- MFMHV-205-25$574.10Ø 25.03 mm2 FLLOC 32 mmreach 104 mm
- MFMHV-205-25-050$585.55CR 0.5 mmØ 25.03 mm2 FLLOC 32 mm
- MFMHV-205-25-050-CB$609.95CR 0.5 mmØ 25.03 mm2 FLLOC 32 mm
- MFMHV-205-25-050-TCCR 0.5 mmØ 25.03 mm2 FLLOC 32 mm
- MFMHV-205-25-050-TC-CBCR 0.5 mmØ 25.03 mm2 FLLOC 32 mm
- MFMHV-205-25-100$585.55CR 1 mmØ 25.03 mm2 FLLOC 32 mm
- MFMHV-205-25-100-CB$609.95CR 1 mmØ 25.03 mm2 FLLOC 32 mm
- MFMHV-205-25-100-TCCR 1 mmØ 25.03 mm2 FLLOC 32 mm
- MFMHV-205-25-100-TC-CBCR 1 mmØ 25.03 mm2 FLLOC 32 mm
- MFMHV-205-25-200$597.30CR 2 mmØ 25.03 mm2 FLLOC 32 mm
- MFMHV-205-25-200-CB$621.75CR 2 mmØ 25.03 mm2 FLLOC 32 mm
- MFMHV-205-25-200-TCCR 2 mmØ 25.03 mm2 FLLOC 32 mm