MXG-502-16
5 Flute Variable Helix Standard Length Metric Tuffy Grade Carbide End Mill
16mm Dia 5-Flute Metric End Mill 32mm LOC, 16mm Shank, 92mm OAL, 0.7mm CR with Weldon Flats
OrderingMXG-502-16·Aluminum Titanium Nitride (AlTiN)·$425.55Change finish


4 and 5 flute variable-helix Tuffy grade end mills for titanium, steels, and high-temp alloys — corner-radius protected, AlTiN coated, with optional flats for high-torque cuts.
- Four sub-lines: XG-400 4-flute stub, XG-402 4-flute standard, XG-500 5-flute stub, XG-502 5-flute standard — plus XG-402-BN ball end; all variable helix to damp vibration and chatter
- Tuffy grade carbide, AlTiN (aluminum titanium nitride) coated, for titanium, cast iron, steel, stainless steel, and super alloys up to 40 HRc hardness
- Inch sizes 1/16"–1" (1/16"–1/8" ride on a 1/8" shank); metric MXG-402 runs 6–20 mm — marked NEW! with smaller sizes added
- Every size carries a corner radius, from .004 (1/16") to .028–.030 (3/4"–1"); metric .50–1.0 mm; custom radii to order by adding -CR and the size (e.g. XG-400-12-CR.050)
- Optional flats (-FL) on every inch size — 'Slippage? Tool Holder — Add Flats!' for high-torque cuts; metric tools do not have flats
- Guide guidelines: enter pockets by helical interpolation or ramping; profile milling preferred over slotting for highest MRR and tool life; climb milling recommended; use shrink-fit or equivalent holders (or flats); reduce feed 10% on ball-end tools
- Guide warning: published speeds & feeds assume very rigid machines, holders, and fixturing — extreme forces can be generated if conditions aren't appropriate
- Applications: slotting, side milling, helical interpolation, ramping, high-performance roughing, semi-finishing, finishing — dry, wet, cold air, or spray mist
- Anti-pull-out shanks: h5 tolerance on 1/4"–5/16", h4 on 3/8"–1" — tightest in the industry
- Tolerances: cutting dia −.001/−.002, shank −.0001/−.0002, flute length +.060/−.000 (MXG: cutting dia −.025/−.050 mm)
From the RobbJack Applications Guide.



Specifications
US machining terms with ISO 13399 codes.
- Cutting DiameterDC
- 16 mm
- Diameter ToleranceDC tol
- -0.001/-0.002
- Shank DiameterDMM
- 16 mm
- Length of Cut (LOC)APMX
- 32 mm
- Overall Length (OAL)OAL
- 92 mm
- Corner RadiusRE
- 0.7 mm
- Number of FlutesNOF
- 5
- Helix AngleFHA
- Variable
- Helix HandFHH
- Right-hand
- Cut Direction
- Right-hand cut
- End Type
- Corner Radius
- Center Cutting
- Yes — plunges
- Series
- MXG-502 — 5 Flute Variable Helix Standard Length Metric Tuffy Grade Carbide End Mill
Cuts these materials
Applications
See it run
Tolerances
| Type | Min | Max |
|---|---|---|
| Cutting Diameter | -0.001 | -0.002 |
| Length of Cut | +0.06 | 0 |
| Overall Length | +0.06 | -0.06 |
| Shank Diameter | -0.0001 | -0.0002 |
Choose the finish(2 options)
Compare →Each finish is a different part number and price.
Part MXG-502-16
Made & shipped in the USA · lead time confirmed at order. Test this tool in your spindle at retail, or get it through your RobbJack distributor.
Performance guaranteed. Run it against the tool you use today — if it doesn't beat it, we'll make it right.
Adds MXG-502-16 · Aluminum Titanium Nitride (AlTiN) · $425.55
AlTiN
$425.55
MXG-502-16
Starting speeds & feeds for the MXG-502-16
Dial in for your machine →RobbJack's tested starting numbers for this exact tool, from the same engine and the same default machine as the calculator: a 12,000 RPM / 400 IPM / 30 HP machining center, rigid setup, full-depth cut. A faster or smaller spindle changes the RPM and feed — enter yours in the calculator and it re-governs every number.
| Material | Operation | SFM | RPM | Feed (IPM) | Chip load / tooth | DOC (in) | WOC (in) |
|---|---|---|---|---|---|---|---|
| 6AL-4V Titanium | Roughing — full slot | 230 | 1,395 | 13.9 | .00200 | .3150 | .6299 |
| 6AL-4V Titanium | Finishing | 230 | 1,395 | 7 | .00100 | .6299 | .0157 |
| Gray Iron | Roughing — full slot | 500 | 3,032 | 54.6 | .00360 | .3150 | .6299 |
| Gray Iron | Finishing | 500 | 3,032 | 27.3 | .00180 | .6299 | .0157 |
| 4140 Steel | Roughing — full slot | 220 | 1,334 | 15.3 | .00230 | .3150 | .6299 |
| 4140 Steel | Finishing | 220 | 1,334 | 15.3 | .00230 | .6299 | .0157 |
Read before you run
Recommendations are computed starting points based on typical conditions — not guarantees of performance, tool life, or fitness for your application. Machining involves inherent risk: you are solely responsible for safe operation, for verifying every parameter against your machine, spindle, toolholding, workholding, and guarding limits, and for proving all parameters on a test cut before production. RobbJack Corporation assumes no liability for tool breakage, machine damage, scrapped parts, production loss, or personal injury arising from use of these recommendations. By using this calculator you accept RobbJack's Terms & Conditions.
More in the MXG-502 series
Same series, different size — what changes from this tool is shown in red.
- MXG-502-06$113.05Ø 6 mmLOC 14 mmCR 0.5 mmOAL 57 mm
- MXG-502-08$150.55Ø 8 mmLOC 16 mmCR 0.6 mmOAL 63 mm
- MXG-502-10$157.45Ø 10 mmLOC 20 mmCR 0.6 mmOAL 72 mm
- MXG-502-12$207.65Ø 12 mmLOC 25 mmOAL 83 mm5 FL
- MXG-502-20$447.30Ø 20 mmLOC 38 mmCR 0.9 mmOAL 104 mm
- MXG-402-06$113.05Ø 6 mm4 FLLOC 14 mmCR 0.5 mm
- MXG-402-08$150.55Ø 8 mm4 FLLOC 16 mmCR 0.6 mm
- MXG-402-10$170.20Ø 10 mm4 FLLOC 20 mmCR 0.6 mm
- MXG-402-12$202.75Ø 12 mm4 FLLOC 25 mmOAL 83 mm
- MXG-402-16$432.504 FLØ 16 mmLOC 32 mmCR 0.7 mm
- MXG-402-20$448.00Ø 20 mm4 FLLOC 38 mmCR 0.9 mm
- MXG-402-06-BN$154.70Ø 6 mm4 FLLOC 14 mmCR 3 mm