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End MillRouterPCDMade in USA

PCD-203-24-CF

PCD Diamond 2 Flute Router Standard Length Square End Composite Finish Router

PCD Composite Finish Router 0.75-in Dia, 2 Flute, 1-in LOC, 4-in OAL

OrderingPCD-203-24-CF·$911.10

PCD Diamond 2 Flute Router Standard Length Square End Composite Finish Router — PCD-203-24-CF
Series photo — representative of the PCD-203-CF family
OAL 4″Flute 1″Shank Ø0.75″Cutter Ø0.75″Square
Scaled drawing — true to this tool's dimensions (inch)
Speeds & FeedsDialed to this exact tool — free
Free CAD & DataSTEP 3DDXF 2DISO CSVCAM library
RobbJack PCD-tipped router bits, drill point and square end versions with black polycrystalline diamond tips

PCD-tipped diamond routers — 10-20X tool life over carbide, resharpenable, in square end and ball nose.

  • 2 flute polycrystalline diamond (PCD) tipped router bits — 10-20X tool life over carbide, and unlike coatings the PCD tip can be resharpened
  • PCD-203 square end standard length: 1/8" to 3/4" cutting diameter, shank matches diameter, up to 1" flute and 4" OAL
  • PCD-203-XX-CF versions with new PCD grade and geometries specifically designed for CFRP carbon fiber
  • PCD-201BN 2 flute ball end stub length: 1/8" to 3/4" diameter
  • Materials: composites, aluminum, copper, magnesium, plastics, brass
  • Quantity discounts at 7, 13 and 20+ pieces
  • Tolerances: cutting dia +/-.003, shank dia -.0001/-.0002, flute length +/-.030, OAL +/-.060
  • Slotting, side milling, helical interpolation, ramping; dry, wet, cold air, or spray mist

From the RobbJack Applications Guide.

About this series

PCD Diamond-Tipped Routers

Diamond wear life for the most abrasive composites.

RobbJack PCD diamond-tipped routers bring proven carbide geometries together with the wear resistance of polycrystalline diamond — for trimming and routing abrasive composites, graphite and non-ferrous materials at far longer tool life than carbide. Offered in 2-flute ball-end and square-end, stub and standard lengths; the PCD tips can be re-sharpened.

  • PCD-tipped — 10–30× the life of carbide in abrasive composites
  • 2-flute ball-end and square-end, stub and standard lengths
  • Inch (PCD) and metric (MCPCD) sizes
  • Re-sharpenable diamond tips

Best for

  • Carbon fiber / CFRP
  • Graphite
  • Abrasive non-ferrous & G10

Specifications

US machining terms with ISO 13399 codes.

Cutting DiameterDC
0.75″
Diameter ToleranceDC tol
0.0030/-0.0030
Max Cutting DiameterDCX
0.753″
Shank DiameterDMM
0.75″
Length of Cut (LOC)APMX
1″
Overall Length (OAL)OAL
4″
Number of FlutesNOF
2
End Type
Square End
Center Cutting
Yes — plunges
Tip Material
Brazed PCD (polycrystalline diamond)
Re-sharpenable
Yes
Series
PCD-203-CF — PCD Diamond 2 Flute Router Standard Length Square End Composite Finish Router

Cuts these materials

AluminumCopper & BrassMagnesiumPlasticsComposites

Applications

SlottingSide MillingHelical InterpolationRampingRoughingSemi-FinishingFinishingDryWetCold AirSpray Mist

Features

PCD Diamond

See it run · 2 videos

Tolerances

TypeMinMax
Cutting Diameter+0.003-0.003
Length of Cut+0.03-0.03
Overall Length+0.06-0.06
Shank Diameter-0.0001-0.0002
PCD-203-24-CFMade to order$911.10
Uncoated · your price$911.10

Part PCD-203-24-CF

Made & shipped in the USA · lead time confirmed at order. Test this tool in your spindle at retail, or get it through your RobbJack distributor.

Performance guaranteed. Run it against the tool you use today — if it doesn't beat it, we'll make it right.

Adds PCD-203-24-CF · · $911.10

Calculate Speeds & Feeds
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Download ISO 13399 data (.csv)

Proven in the field

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Starting at

$911.10

PCD-203-24-CF

Starting speeds & feeds for the PCD-203-24-CF

Dial in for your machine →

RobbJack's tested starting numbers for this exact tool, from the same engine and the same default machine as the calculator: a 12,000 RPM / 400 IPM / 30 HP machining center, rigid setup, full-depth cut. A faster or smaller spindle changes the RPM and feed — enter yours in the calculator and it re-governs every number.

Starting speeds and feeds for RobbJack PCD-203-24-CF
MaterialOperationSFMRPMFeed (IPM)Chip load / toothDOC (in)WOC (in)
Carbon Fiber CFRPRoughing — full slot8004,07548.9.00600.7500.7500
Carbon Fiber CFRPFinishing8004,07524.4.00300.7500.0375
Lab Top (Laminate)Roughing — full slot7503,82045.8.00600.7500.7500
Lab Top (Laminate)Finishing7503,82022.9.00300.7500.0375

Read before you run

Recommendations are computed starting points based on typical conditions — not guarantees of performance, tool life, or fitness for your application. Machining involves inherent risk: you are solely responsible for safe operation, for verifying every parameter against your machine, spindle, toolholding, workholding, and guarding limits, and for proving all parameters on a test cut before production. RobbJack Corporation assumes no liability for tool breakage, machine damage, scrapped parts, production loss, or personal injury arising from use of these recommendations. By using this calculator you accept RobbJack's Terms & Conditions.

More in the PCD-203-CF series

Same series, different size — what changes from this tool is shown in red.