Skip to content
Machining data

Cast Aluminum speeds & feeds

Abrasive silicon content rewards a wear-resistant coating and steady chip load. Below are RobbJack's tested starting parameters by diameter — then open the calculator to tune them to your exact tool, depth of cut, and spindle.

Starting speeds and feeds for Cast Aluminum by cutting diameter
DiameterRecommended toolFlutesSFMRPMFeed (IPM)Chip load (in)
1/8"A1-201-0421,00030,56036.70.0006
3/16"A1-201-0621,00020,37336.70.0009
1/4"A1-201-0821,00015,28036.70.0012
3/8"A1-201-1221,00010,18736.70.0018
1/2"A1-201-1621,0007,64036.70.0024
3/4"A1-201-2421,0005,09336.70.0036

Starting parameters for roughing/profiling with a rigid setup — always verify on your machine, tool, and fixturing. Open the calculator to enter your exact depth of cut, spindle RPM/HP, and coating, and to get finishing values and a printable setup sheet.