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Titanium Tool Selection
Use 4 Flute X-Series Tools when:
- Removing material left from drills
- Helical Boring
- Corner Processing
- Making heavier cuts with more surface contact
- 25% X,Y step-over
- 200 SFM 15 ipm average.
Use XF 6, 8, or 10 flutes:
- High speed finishing cuts
- Strong cutting edges
- Superior finishes
- Various corner radii as standard
- 2% to 10% X,Y step-over
- Faster speeds and feeds
- Titanium 400 SFM
- 45-75 ipm
Machining tips:
- Use High Pressure Coolant:
- Helps avoid chip packing
- Controls heat
- Eliminates thermal shock
- Avoid too many flutes in heavy cuts
- Control heat by reducing width of cut
- 100% width = 180-degree cut = 50% time in the cut
- 50% width = 90-degree cut = 25% time in the cut
- 25% width = 60-degree cut = 17% time in the cut
- Trochoidal machining techniques
- Slotting that acts like profiling
- Great for high temp alloys
- Hard metal machining
- Titanium
- Nickel Alloys
- Tool diameters of 50% to 62% of slot width
- Depth of cut (Z) = 1.5 to 2 x tool diameter
- Width (X,Y Step) = 3 to 10%