New Aerospace Materials Require New Cutting Tools
Our “W”-tipped drill cuts clean holes on CFRP-reinforced materials, compared to the rough edges left by conventional cutting tools.
Our W-Tipped Drill cuts clean holes on CFRP-reinforced materials
Our “W”-tipped drill cuts clean holes on CFRP-reinforced materials, compared to the rough edges left by conventional cutting tools.
“We have tools that reduce the amount of horsepower that’s consumed so you can remove more cubic inches per minute with the same amount of horsepower.” – Mike MacArthur
This end mill design enables it to vibrate at the same frequency as the workpiece, preventing vibration from turning into chatter.
At RobbJack, ingenuity is built into every tool, delivering performance the competition just can’t touch. Consider this recent automotive example.
When drilling carbon fiber–reinforced polymer (CFRP) wing spars, an aircraft manufacturer struggled with poor quality cuts and expensive scrap until switching to RobbJack’s new Solid PCD W-Point drill.
The new carbide material and new coating combination in RobbJack’s DM/MDM Die/Mold Carbide End Mill lasts 450% longer than comparable carbides and coatings designed for hard metal applications—and reduces wear by 909%.
A commercial airline manufacturer achieves 13,000 linear feet per tool trimming CFRP aircraft skins with CPCD-203
RobbJack SS and SR-Series micro end mills—when nothing less will cut it.
The proper way to choose a titanium tool. Also programming techniques and more. Click here.
Binding, slippage and high-torque cuts. What you need to know. Click here.
Carbide or steel shank? What’s the right order? How do I control heat? What’s the proper programming technique? All this and more here.
Machining aluminum? Here’s what you need to know to do the job right… the tools, the technique, the process
When the right cutting tool, toolholder, cutter paths and machining parameters are applied intelligently, a shop may have more capability to mill titanium effectively than it recognizes.
Composite tools present their own special challenges, such as proper fixturing and vibration. And of course, it always helps to get the best tool for maximum life
Carbon Fiber and other composite materials are very difficult to cut with out delamination, uncut fibers, or poor tool life. This webinar teaches techniques to solve those problems. This webinar covers diamond coated carbide, PCD, and carbide routers and drills.
Quick, easy speed and feed calculations for any material, grade or machining application in both metric and standard.
Choosing the right tool will pay huge dividends in the quality, repeatability and the overall success of a job. This article discusses the different types of materials, which tools to choose, and how to use them.
Many people feel that hard metal machining is a black art, but with a few basic principles it is not only profitable but also a straightforward machining process.
With the right tools and a little know-how, you can remove a lot of metal in a shorter time than you thought possible.
Trochoidal toolpaths are available on most CAD/CAM systems, yet are rarely used or even known. By using trochoidal toolpaths and hybrid trochoidal toolpaths you can successfully machine exotic materials.
Many of the proven technologies used for mold and die machining can also be used in difficult to machine aerospace materials.